Zuba Jari a Kakin Shakatawa da Yashi a Hakora: Kammalawar Sama, Juriyar Girma, da Rayuwar Gajiya Idan aka kwatanta

Manajan siyan ma'adinan Sunrise a Peru ya bayar da takardar shaidar RFP ta kwata na huɗu ta 2024 don maki 1,200 na V51TL Esco Super V don injin haƙa PC800LC-8 wanda ke aiki a haƙar ma'adinan tagulla, kuma RFP ya ƙayyade "jifa da kakin zuma kawai, haƙurin girma na ISO 8062-3 CT6, babu jifa ko ƙirƙira, maye gurbin OEM don Esco V51TL." Ƙungiyar injiniyan Join Machinery ta gabatar da tsarin jifa na 'yan takara 2 (kakin zuma V51TL da aka rasa da kakin zuma vs kakin zuma V51TL da aka jefa a cikin gida), kuma ƙungiyar sayayya ta tantance 'yan takara 2 ta hanyar gwajin filin na kwanaki 60 tare da haƙora 60 a kowane rukuni. Bayan kwana 60: rukunin kakin da aka rasa ya isar da ± 0.3 mm haƙurin girma (CT6), Ra 6.3 μm rashin ƙarfi a saman, zagayowar lokacin gajiya 6,200, da kuma raguwar porosity 0.5%, yayin da rukunin da aka jefa yashi ya isar da ± 1.5 mm haƙurin girma (CT11), Ra 25 μm rashin ƙarfi a saman, zagayowar lokacin gajiya 2,800, lahani 5 a saman (ƙimar lahani 8.3%), da kuma haƙori 1 da ya karye daga haɗa yashi. Rukunin kakin da aka rasa ya lashe kimantawa a duk sharuɗɗan haƙar ma'adinai 5 (juriya + saman + gajiya + ƙimar lahani + jimillar farashi a kowace awa). Wannan shine shari'ar gwajin ma'adinan jan ƙarfe na rukuni 2 × kwanaki 60 wanda ke nuna simintin kakin da aka rasa a matsayin babban tsari ga 70% na siyan sassan GET na Turai da Arewacin Amurka.

Hakorin bokiti na K50RC K-Max jerin PC400

Mafarin maye gurbin OEM na Join Machinery K50RC K-Max jerin PC400 bokiti — wanda aka yi amfani da shi wajen saka hannun jari a cikin kakin zuma.

Shawarar saka hannun jari a cikin kakin zuma da aka rasa da kuma saka yashi ita ce shawara ta 1 mafi mahimmanci a cikin tsarin siyan sassan GET, kuma zaɓin tsarin jefa ya shafi ma'auni 5 na ƙasa: (1) haƙurin girma bisa ga ISO 8062-3 (CT6 vs CT11 = bambancin haƙuri sau 5), (2) rashin ƙarfi a saman bisa ga ISO 1302 (Ra 6.3 vs 25 μm = bambancin santsi sau 4), (3) rayuwar gajiya a ƙarƙashin lodin zagaye (zagaye 6,200 vs 2,800 = bambancin rayuwa sau 2.2), (4) ƙimar lahani a kowace jigilar kaya (0.5% vs 8% = bambancin ƙimar lahani sau 16), da (5) jimillar kuɗin a kowace awa aiki ($0.84 vs $0.93 = 10% raguwar TCO duk da hauhawar farashin farko na 60-90%). Ma'aunin guda 5 tare suna ƙayyade ƙimar siyan haƙori na kowane yanki, kuma ma'aunin guda 5 sune tushen ma'aunin siyan yanayi mai girma 5 (mai kauri / mai laushi / mai kauri / bango mai kauri / siffa mai rikitarwa). Ƙungiyar injiniyan Join Machinery ta goyi bayan RFPs na hakar ma'adinai na Turai da Arewacin Amurka guda 32 a cikin shekaru 16+ na ƙwarewar fitar da sassan GET, kuma RFPs 32 sun tabbatar da zubar da kakin zuma a matsayin madadin Join Machinery don kashi 70% na siyan sassan GET masu inganci.

Game da Marubucin.Xin Jack ita ce Manajan Tallace-tallacen Fitarwa a Ningbo Yinzhou Join Machinery Co., Ltd., wani kamfani na musamman da ke kera sassan GET (Ground Engaging Tools) ciki har da haƙoran bokiti, gefuna masu yankewa, da adaftar na masu haƙa da kayan gini. An kafa kamfanin a shekarar 2006, yana hidimar kasuwannin Turai da Amurka tare da shekaru 16 na ƙwarewar fitar da kayayyaki, yana haɗin gwiwa da manyan samfuran duniya kamar BYG, JCB, da NBLF. Kowane samfuri yana ƙarƙashin kulawar inganci mai tsauri daga kayan aiki zuwa kayan da aka gama, yana tabbatar da matsakaicin aiki ga abokan cinikin gini da haƙar ma'adinai na duniya. Lokacin da ba ta kan bene na masana'anta ba, tana amsa RFPs na siyan haƙar ma'adinai - yawanci cikin awanni 24.

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Zuba jarin da aka rasa da kakin zuma da kuma zuba yashi — Kwatanta muhimman matakai 5 na tsari

Tsarin saka hannun jari na kakin zuma da aka rasa (wanda kuma ake kira simintin daidai ko simintin saka hannun jari) ya ƙunshi matakai 5 masu zuwa don samar da haƙorin bokiti: (1) allurar kakin zuma a zafin 70-80°C na narkewar kakin zuma a cikin wani ƙarfe mai ƙarfe mai ƙarfe don samar da siffar haƙorin bokiti; (2) haɗa tsarin kakin zuma ta hanyar haɗa tsarin kakin zuma da yawa zuwa wani ƙarfe mai ƙarfe mai ƙarfe don samar da itace; (3) gina harsashin yumbu ta hanyar tsoma itacen kakin zuma a cikin simintin yumbu + shafi na stucco na tsawon layuka 6-8 a cikin awanni 24-48 don gina harsashin yumbu mai girman 8-12 mm; (4) cirewa ta hanyar dumama harsashin yumbu a cikin autoclave a 150°C don narke duk kakin, barin wani ramin yumbu mai zurfi; (5) zuba ƙarfe mai narkewa a ƙarfe mai ƙarfe mai ƙarfin 1,550-1,650°C a cikin harsashin yumbu da aka riga aka dumama, sannan a biyo baya da sanyaya da cire harsashi. Tsarin matakai 5 yana samar da hakorin bokiti tare da haƙurin girma na CT6 da kuma rashin kyawun saman Ra 6.3 μm.

Tsarin simintin yashi ya ƙunshi matakai 5 a jere don samar da haƙorin bokiti: (1) yin tsari a kan ƙirar itace mai araha ko filastik; (2) ƙirƙirar mold ɗin yashi ta hanyar haɗa yashi mai ƙura da aka haɗa da yumɓu a kusa da tsarin a cikin kwalba; (3) cire tsari ta hanyar raba kwalbar da cire tsarin don barin ramin yashi; (4) zuba ƙarfe mai narkewa a ƙarfe mai ƙarfe 1,400-1,500°C a cikin mold ɗin yashi, sannan a sanyaya; (5) fashewar mold ɗin yashi ta hanyar girgiza simintin don cire mold ɗin yashi, yana barin simintin bokiti mai laushi. Tsarin matakai 5 yana samar da haƙorin bokiti tare da jurewar girma CT11 da kuma ƙaiƙayin saman Ra 25 μm.

Teburin kwatanta tsarin yashi mai layuka 5 da aka rasa da kakin zuma da ke ƙasa yana nuna matakan tsari 5 na kowane tsari da kuma kayan aiki 5 masu dacewa, lokaci, da sigogin sakamako. Teburin layi 5 shine ma'aunin ...

Matakin tsari Fitar da kakin zuma da aka rasa Yin yashi Bambancin kayan aiki Tasirin farashi
1. Tsarin / kakin zuma Allurar kakin zuma a zafin 70-80°C Tsarin itace / filastik Injin allurar kakin zuma da injin niƙa itace +$6-8 / yanki (kakin zuma + harsashi)
2. Haɗa mold Bakin yumbu (matakai 6-8) Mold ɗin yashi (wanda aka haɗa da yumbu) Na'urar jifa da injin haɗa yashi +$2-3 / yanki (yumbu)
3. Cire tsari Ana cire Autoclave a zafin jiki na 150°C Rabuwar Flask Mai raba Autoclave da flask +$1 / yanki (autoclave)
4. Zuba ƙarfe ƙarfe mai ƙarfe 1,550-1,650°C ƙarfe mai ƙarfe 1,400-1,500°C Tanderu mai zafi mafi girma +$2-3 / yanki (makamashi)
5. Cire mold Girgizar harsashi + knockout Girgizar yashi + niƙa Teburin girgiza vs girgiza +$1-2 / yanki (kammalawa)

Teburin kwatanta tsarin layi 5 da ke sama yana nuna matakan tsari 5 da kayan aiki 5 masu dacewa da bambance-bambancen farashi. Teburin layi 5 ya nuna cewa simintin da aka rasa-kakin yana da farashi mafi girma na farko a kowane mataki (+$12-17 a kowane yanki), amma simintin da aka rasa-kakin yana ba da tsawon lokacin gajiya sau 2.2 da ƙarancin lahani sau 16. Teburin layi 5 shine tushendaidaici simintin hakora bokitiZaɓin samfura, da kuma teburin layi 5 da ƙungiyar tallace-tallace ta Join Machinery ta yi nuni da shi yayin da ake mayar da martani ga RFP na siyan haƙar ma'adinai. Teburin layi 5 kuma yana nuna allurar kakin zuma da harsashin yumbu a matsayin manyan abubuwan da ke haifar da asarar kakin zuma.

ISO 8062-3 CT6 vs CT11 - Teburin haƙuri mai matakai 8 don haƙoran bokiti

Ma'aunin ƙasa da ƙasa na ISO 8062-3 ya bayyana maki 16 na juriyar siminti (CT1 zuwa CT16) bisa ga tsarin siminti da kayan, kuma maki 8 mafi yawan haƙuri don maye gurbin haƙoran bokiti na OEM sune CT4 / CT5 / CT6 / CT7 / CT8 / CT9 / CT10 / CT11. Ma'aunin haƙuri na CT6 (± 0.3 mm) shine ma'aunin saka hannun jari na kakin zuma da aka rasa bisa ga ISO 8062-3, kuma ma'aunin haƙuri na CT11 (± 2.4 mm) shine ma'aunin simintin yashi bisa ga ISO 8062-3. Teburin haƙuri na mataki 8 shine ma'aunin Join Machines don ƙayyadaddun haƙurin siminti, kuma ƙungiyar siyan ma'adinai tana yin nuni ga teburin haƙuri na mataki 8 yayin kimantawa na mai kaya.

Teburin maki na haƙuri mai layuka 8 da ke ƙasa yana nuna maki 8 na haƙuri da ƙimar haƙuri mai dacewa guda 8, tsarin jefawa, da aikace-aikacen haƙoran bokiti. Teburin layi 8 shine ma'aunin Join Machinery don ƙayyadaddun haƙuri na ISO 8062-3, kuma ƙungiyar tallace-tallace ta Join Machinery tana nuni ga teburin layi 8 yayin tattaunawar kwangilar OEM.

Matsayin haƙuri Juriya Gabaɗaya Tsarin jefawa Shafa haƙori a bokiti Shiga Injin misali
CT4 ± 0.18 mm Kakin da ya ɓace + bayan injin Daidaitaccen OEM Zaɓin haɓakawa
CT5 ± 0.24 mm Kakin zuma mai lalacewa OEM mai inganci Zaɓi
CT6 ± 0.3 mm Ma'aunin kakin zuma da aka rasa Matsayin maye gurbin OEM Na asali
CT7 ± 0.5 mm Tattalin arzikin da ya ɓace tattalin arziki OEM Zaɓi
CT8 ± 0.8 mm Gina harsashi OEM mai matsakaicin inganci Ba a Samu Ba
CT9 ± 1.2 mm Shell / yashi mai resin Matsakaicin OEM Ba a Samu Ba
CT10 ± 1.8 mm Yashi kore + injin Sauya tattalin arziki Ba a Samu Ba
CT11 ± 2.4 mm Nau'in da aka yi da yashi Sauya kasafin kuɗi Ba a yi amfani da shi ba

Teburin matakin haƙuri mai layuka 8 da ke sama yana nuna maki 8 na haƙuri na ISO 8062-3 da kuma takamaiman tsarin siminti 8 da suka dace. Teburin layuka 8 ya nuna cewa kakin CT6 (± 0.3 mm) da aka rasa shine tsohuwar hanyar Haɗa Injin don ma'aunin maye gurbin OEM, tare da CT4 / CT5 / CT7 azaman haɓakawa ko raguwar zaɓi. Teburin layuka 8 shine tushensarrafa ingancin tsarin simintinTakardu, da kuma teburin layi 8 an yi nuni da shi ta ƙungiyar masu siyan ma'adinai yayin tantancewar mai samar da kayayyaki. Teburin layi 8 kuma yana nuna juriyar simintin yashi na CT11 a ± 2.4 mm, wanda ya fi sassauta sau 8 fiye da kakin CT6 da aka rasa kuma yana haifar da matsalar daidaitawar katsalandan tare da adaftar.

Rashin kyawun saman Ra 6.3 vs Ra 25 μm — Bambancin santsi sau 4 a lokacin ƙera haƙoran bokiti

Kwatanta rashin kyawun saman da aka yi da kakin zuma (Ra 6.3 μm) da kuma rashin kyawun yashi (Ra 25 μm) bambanci ne na santsi sau 4 wanda ke shafar lokacin da farashin injin bayan an yi da kuma lokacin da aka yi da kakin zuma. Rashin kyawun saman da aka yi da kakin zuma mai nauyin Ra 6.3 μm yana rage lokacin injin bayan an yi da kakin zuma da kashi 30-40% idan aka kwatanta da rashin kyawun saman da aka yi da kakin zuma mai nauyin Ra 25 μm, kuma rage lokacin injin 30-40% yana nufin rage farashin $4-6 ga kowane yanki a matakin injin. Ma'aunin Ra yana daidai da ma'aunin rashin kyawun saman da aka yi da ISO 1302, kuma kwatancen Ra 6.3 vs Ra 25 μm shine ma'aunin Join Machinery don ƙayyadaddun kammala saman an yi da kakin zuma.

Teburin kwatanta tsatsa mai layuka 5 da ke ƙasa yana nuna matakan tsatsa mai layuka 5 da kuma tsarin yin siminti 5 masu dacewa, lokacin yin injin, da sigogin farashi. Teburin layi 5 shine ma'aunin ma'aunin Haɗa Injin don ƙayyadaddun ƙarewar saman, kuma ƙungiyar tallace-tallace ta Haɗa Injin yana nuni da teburin layi 5 yayin tattaunawar kwangilar OEM.

Matsayin saman Darajar Ra Tsarin jefawa Lokacin injin Tasirin farashi
N5 (madubi) Ra 0.4 μm Kakin da ya ɓace + bayan gogewa + Minti 25/cikakke +$8-12 / yanki (ƙima)
N6 (lafiya) Ra 0.8 μm Kakin da ya ɓace + injin aiki mai sauƙi + Minti 15/cikakke +$4-6 / yanki
N7 (matsakaici) Ra 6.3 μm Ma'aunin kakin zuma da aka rasa Minti 5 na yau da kullun Tushen tushe
N8 (mai kauri) Ra 12.5 μm Gina harsashi + Minti 12/guda +$3-4 / yanki (ƙari)
N9 (mai kauri sosai) Ra 25 μm Nau'in da aka yi da yashi + Minti 25/cikakke +$4-6 / yanki (ƙari)

Teburin da ke kan layi 5 mai kauri a saman yana nuna ma'aunin saman 5 da kuma takamaiman tsarin siminti 5 masu dacewa. Teburin layi 5 ya nuna cewa kakin da aka rasa na N7 (Ra 6.3 μm) shine ma'aunin da aka saba amfani da shi na Join Machinery, kuma teburin layi 5 shine tushen ƙayyadaddun kakin RFP na siyan haƙori. Teburin layi 5 kuma yana nuna raguwar lokacin injin 30-40% ga kakin da aka rasa idan aka kwatanta da simintin yashi, wanda ke fassara zuwa $4-6 a kowane yanki na tanadin kuɗi. Ƙungiyar tallace-tallace ta Join Machinery ta yi nuni da teburin layi 5 a lokacin tattaunawar kwangilar OEM, kuma teburin layi 5 shine tushen nazarin haƙorin bokiti na TCO.

Bayanan tsawon lokacin gajiya na kwanaki 60 — zagaye 6,200 idan aka kwatanta da zagaye 2,800 + nazarin yanayin gazawa

Bayanan gwajin gajiyar ma'adinan jan ƙarfe na Sunrise Mining na kwanaki 60 shine mafi wakilcin sakamakon gwajin filin haƙar ma'adinai na Kudancin Amurka don kwatancen haƙoran da aka rasa da kakin zuma da aka jefar da yashi. Yanayin gwajin sune: (1) wurin gwaji a ma'adinan jan ƙarfe na Sunrise Mining Peru, (2) injin gwaji a ma'adinan Komatsu PC800LC-8 mai ƙarfin bokiti 4.5 m³, (3) kayan gwaji a ma'adinan jan ƙarfe tare da taurin Mohs 4-5 da abun ciki na silica mai abrasive 8-12%, (4) zagayen gwaji a lokutan aiki na awanni 12 na tsawon kwanaki 5 a jere (jimlar aiki na kwanaki 60), (5) rukunin gwaji a haƙora 60 a kowane tsarin jifa (ɓataccen kakin zuma V51TL Join Machinery + yashin da aka jefar da yashi V51TL na gida). Gwajin yanayi 5 ya samar da bayanan kwatanta rukuni 2 a ƙasa.

Teburin bayanan gwajin gajiya na kwanaki 60 da ke ƙasa yana nuna kwatancen rukuni biyu a cikin ma'aunin ma'aunin gajiya 5. Teburin bayanan gwajin gajiya na kwanaki 60 shine ma'aunin ma'aunin Join Machinery don kwatanta tsarin jefawa, kuma ƙungiyar siyan ma'adinai tana yin nuni ga teburin bayanan gwajin gajiya na kwanaki 60 yayin kimantawa ga masu samar da kayayyaki.

Aunawa V51TL (Shiga Injinan da aka rasa) V51TL mai yashi (na cikin gida) Bambanci Tasirin yanke shawara
Kekuna zuwa farkon fashewa Zagaye 6,200 Kekuna 2,800 +121% (ya fi tsayi) Tsawon rai
Yanayin gazawa Lalacewa a hankali (ductile) Ba zato ba tsammani (mai rauni) Ana iya hasashensa vs kwatsam Tsarin gyara
Girman damuwa 480 MPa 320 MPa +50% (mafi girma) Juriyar lodi
Matsakaicin lahani 0.5% (guda 1) 8.3% (guda 5) -94% (ƙasa) QC ƙimar ƙin amincewa
Jimlar kuɗi / awa $0.84 / awa $0.93 / awa -10% (ƙasa) TCO

Teburin bayanai na gwajin gajiya mai layuka 5 na kwanaki 60 da ke sama yana nuna kwatancen rukuni 2 a cikin girman ma'aunin gajiya 5. Teburin layi 5 ya nuna cewa kakin da aka rasa ya yi nasara akan dukkan girma 5 (zagaye zuwa fashewa na farko, yanayin gazawa, girman damuwa, ƙimar lahani, jimillar farashi a kowace awa). Teburin layi 5 shine tushenBinciken yin simintin al'adaTakardu, da kuma teburin layi 5 an yi nuni da shi ta ƙungiyar siyan ma'adinai yayin tantancewar masu samar da kayayyaki. Teburin layi 5 kuma yana nuna tsawaita tsawon lokacin gajiya sau 2.2 da kuma juriyar girman damuwa mafi girma da kashi 50%, wanda shine tushen ƙayyadaddun ƙayyadaddun da aka fi so na kakin zuma don aikace-aikacen ma'adinai masu tasiri.

Teburin yanke shawara mai girma 5 - mai kauri / mai kyau / mai sirara / bango mai kauri / siffa mai rikitarwa

Yanayin girma 5 na haƙoran bokiti sun yi daidai da fifikon tsarin siminti guda 5 daban-daban, kuma yanayin 5 tare sun rufe kashi 100% na RFPs na siyan sassan GET. Yanayin injin mai kauri (haƙoran maye gurbin yau da kullun don gini gabaɗaya) ya fi son kakin da aka rasa CT6 + Ra 6.3 μm don rage lokacin injin 30-40%. Yanayin injin mai kyau (maye gurbin OEM daidai don Komatsu K-Max / Caterpillar J-series) ya fi son kakin da aka rasa CT6 + Ra 6.3 μm don dacewa da tsangwama na 0.05-0.15 mm. Yanayin bakin bango (ƙananan haƙoran bokiti na V19 / V23 ƙasa da kilogiram 5) ya fi son kakin da aka rasa CT6 + Ra 6.3 μm don kwanciyar hankali na bakin bango. Yanayin bango mai kauri (haƙoran haƙoran haƙora masu nauyi sama da kilogiram 50) ya fi son kakin da aka rasa CT6 + Ra 6.3 μm don sarrafa raguwa iri ɗaya. Yanayin siffar mai rikitarwa (tips na ripper / masu kare gefen gefe / siffofi na musamman) ya fi son kakin da aka rasa CT5 + Ra 0.8 μm don kwafi siffar mai rikitarwa.

Teburin yanayin girma mai layuka 5 da ke ƙasa yana nuna yanayin girma 5 da kuma tsarin simintin da aka fi so guda 5, matakin haƙuri, rashin ƙarfi a saman, da kuma aikace-aikacen haƙoran bokiti. Teburin layi 5 shine ma'aunin ma'aunin Join Machines don zaɓar tsarin simintin, kuma ƙungiyar tallace-tallace ta Join Machines ta yi nuni da teburin layi 5 yayin tattaunawar kwangilar OEM.

Yanayi Tsarin da aka fi so Haƙuri Tsaurin saman Aikace-aikace
Matsakaici (daidaitacce) CT6 mai kakin zuma ± 0.3 mm Ra 6.3 μm Hakoran gini na gabaɗaya
Mafi kyau (daidaitacce) CT6 mai kakin zuma ± 0.3 mm Ra 6.3 μm Komatsu K-Max / Caterpillar J / Volvo G
Siraran bango (V19 / V23) CT6 mai kakin zuma ± 0.3 mm Ra 6.3 μm Ƙananan haƙoran haƙoran ƙasa da kilogiram 5
Bango mai kauri (haƙar ma'adinai mai nauyi) CT6 mai kakin zuma ± 0.3 mm Ra 6.3 μm Hakora masu nauyi sama da kilogiram 50
Siffa mai rikitarwa (mai ripper / gefen gefe) CT5 mai kakin zuma (ƙima) ± 0.24 mm Ra 0.8 μm Nasihun Ripper / masu kare gefen gefe

Teburin yanayin girma na layuka 5 da ke sama yana nuna yanayin girma 5 da kuma takamaiman tsarin simintin da aka fi so guda 5. Teburin layi 5 ya nuna cewa kakin da aka rasa CT6 shine tsari mafi dacewa ga yanayi 4 cikin 5 (mai kauri / mai laushi / bakin bango / kauri), tare da kakin da aka rasa CT5 a ​​matsayin zaɓi mafi kyau don yanayin siffa mai rikitarwa. Teburin layi 5 shine tushen zaɓin tsarin simintin haƙori na bokiti, kuma ƙungiyar siyan haƙori ta yi nuni da teburin layi 5 yayin kimantawa na mai kaya. Teburin layi 5 kuma yana nuna ƙaiƙayin saman Ra 6.3 μm azaman tsoho na Haɗa Injin don yanayi 4 cikin 5, wanda shine tushen tattaunawar kwangilar OEM.

Binciken yanayin lahani — ramukan da aka rasa da kakin zuma 0.5% idan aka kwatanta da lahani a saman da aka yi da yashi 8% + haɗa yashi

Binciken yanayin lahani tsakanin kakin da ya ɓace da kuma simintin yashi ya bayyana nau'ikan lahani guda 5 na yau da kullun tare da ƙimar faruwa daban-daban: (1) raguwar ramuka — kakin da ya ɓace = 0.5% vs simintin yashi = 4%, bambanci sau 8 saboda ikon ƙarfafawa na hanyar da kakin da ya ɓace ke sarrafawa; (2) lahani na saman (fashewa / naɗewa / rufewar sanyi) — kakin da ya ɓace = 0.1% vs simintin yashi = 8%, bambanci sau 80 saboda santsi na saman mold na yumbu; (3) haɗa yashi — kakin da ya ɓace = 0% (babu mold na yashi) vs simintin yashi = 2-3% (ƙananan yashi da aka saka a cikin simintin), bambanci sau 200; (4) iskar gas — kakin da ya ɓace = 0.2% vs simintin yashi = 1.5%, bambanci sau 7.5 saboda dewaxing da aka sarrafa + harsashi da aka riga aka dumama; (5) girma wanda ba shi da takamaiman bayani — kakin zuma da aka rasa = 0.1% vs simintin yashi = 5%, bambanci sau 50 saboda bambancin haƙurin CT6 da CT11. Binciken lahani na rukuni 5 shine ma'aunin Join Machines don kwatanta ingancin simintin.

Teburin nazarin yanayin lahani na layuka 5 da ke ƙasa yana nuna nau'ikan lahani 5 da ƙimar lahani na kakin zuma da aka rasa da kuma ƙimar lahani na yashi. Teburin layi 5 shine ma'aunin ma'aunin Haɗa Injin don takaddun lahani na siminti, kuma ƙungiyar QC ta Haɗa Injin QC ta yi nuni da teburin layi 5 yayin tabbatar da jigilar kaya.

Nau'in lahani Yawan asarar kakin zuma Yawan simintin yashi Bambanci Hanyar ganowa
Rage girman porosity 0.5% 4% sau 8 ƙasa Binciken PT / RT
Lalacewar saman 0.1% 8% Sau 80 ƙasa Na gani + girma
Hada yashi 0% (babu yashi) 2-3% Sau 200 ƙasa Na gani + X-ray
Tushen iskar gas 0.2% 1.5% 7.5x ƙasa da haka Binciken X-ray
OOS mai girma 0.1% 5% Sau 50 ƙasa Ma'aunin CMM

Teburin nazarin yanayin lahani na layuka 5 da ke sama yana nuna nau'ikan lahani 5 da kuma ƙimar lahani na kakin zuma da aka rasa da kuma ƙimar lahani na yashi da aka jefa. Teburin layi 5 ya nuna cewa kakin zuma da aka rasa ya yi nasara a kan dukkan nau'ikan lahani 5, tare da haɗa yashi yana nuna babban bambanci (ƙara 200 sau ƙasa da kakin zuma da aka rasa saboda rashin mold na yashi). Teburin layi 5 shine tushen takaddun ƙimar lahani na jefa, kuma ƙungiyar siyan ma'adinai ta yi nuni da teburin layi 5 yayin kimantawa na mai kaya. Teburin layi 5 kuma yana nuna hanyoyin dubawa (PT = gwajin shiga, RT = gwajin rediyo, CMM = injin auna daidaitawa) ga kowane nau'in lahani.

Injiniyan farashi: Rushewar sassa 5 — nazarin kakin zuma da aka rasa da kuma nazarin yashi da aka yi da TCO

Binciken injiniyan kuɗin da aka yi da kakin zuma da aka ɓata da yashi ya raba farashin FOB na kowane yanki zuwa sassa 5 na farashi: (1) kayan aiki — kakin zuma da aka ɓace = $14-18 a kowane yanki vs kakin zuma da aka jefa = $10-14 a kowane yanki, ƙimar kashi 30-40% saboda ƙarin ƙayyadaddun ƙarfe; (2) tsarin kakin zuma + harsashin yumbu — kakin zuma da aka ɓace = $6-8 a kowane yanki vs kakin zuma da aka jefa = $0 (babu tsarin kakin zuma); (3) injina — kakin zuma da aka ɓace = $4-6 a kowane yanki (ƙasa da injina saboda CT6 + Ra 6.3) vs kakin zuma da aka jefa = $8-12 a kowane yanki (ƙarin injina saboda CT11 + Ra 25), raguwar kashi 30-50%; (4) sake aiki + lahani — kakin zuma da aka ɓace = $1-2 a kowane yanki (ƙarin lahani 0.5%) vs kakin zuma da aka jefa = $4-6 a kowane yanki (ƙarin lahani 8%), raguwar kashi 70-80%; (5) tsawon rayuwar TCO — asarar kakin zuma = $5-8 tanadi ga kowane yanki (tsawon rayuwa sau 2.2) idan aka kwatanta da rage yashi = $0. Jimillar kuɗin da aka kashe na sassa 5 a kowane yanki shine $36-48 ga asarar kakin zuma idan aka kwatanta da $22-26 ga rage yashi.

Teburin injiniya mai layuka 5 da ke ƙasa yana nuna ɓangarorin farashi 5 da ƙimar farashin kakin zuma da aka rasa da yashi. Teburin layi 5 shine ma'aunin ma'aunin Join Machines don nazarin injiniyan farashi, kuma ƙungiyar tallace-tallace ta Join Machines ta yi nuni da teburin layi 5 yayin tattaunawar kwangilar OEM.

Kayan farashi Kakin da ya ɓace Simintin yashi Bambanci Kashi na jimilla
Albarkatun kasa $14-18 / yanki $10-14 / yanki +30-40% Kashi 40-45%
Kakin zuma + harsashi $6-8 / yanki $0 +$6-8 Kashi 15-20%
Inji $4-6 / yanki $8-12 / yanki -30-50% Kashi 10-15%
Sake aiki + lahani $1-2 / yanki $4-6 / yanki -70-80% Kashi 3-5%
Tanadin TCO na tsawon rai -$5-8 / yanki $0 +An adana $5-8 -10-15%
Jimilla ga kowane yanki $36-48 / yanki $22-26 / yanki +60-90% 100%
Jimlar kuɗi / awa $0.84 / awa $0.93 / awa -10% TCO

Teburin injiniya mai layuka 7 da ke sama yana nuna sassan farashi 5 tare da layuka 2 na taƙaitaccen bayani (jimillar kowane yanki + jimlar kuɗin kowace awa). Teburin layi 7 ya nuna cewa kakin zuma da aka rasa yana da mafi girman farashin farko da kashi 60-90% amma jimlar kuɗin da aka rasa da kashi 10% a kowace awa ta aiki. Teburin layi 7 shine tushen kwatancen farashin RFP na siyan haƙar ma'adinai, kuma ƙungiyar tallace-tallace ta Join Machinery ta ambaci teburin layi 7 a lokacin tattaunawar kwangilar OEM. Teburin layi 7 kuma yana nuna kayan da aka samo a matsayin mafi girman ɓangaren farashi a kashi 40-45% na jimlar, da kuma tanadin TCO na tsawon lokaci a kashi -10-15% a matsayin babban hujjar tattalin arziki don ƙimar kakin zuma da aka rasa.

Haɗa Injin FAQ anka - "ɓataccen kakin zuma kawai · babu wani simintin yashi ko ƙirƙira" 官网原文

Tambayoyin da ake yawan yi game da Join Machinery a gidan yanar gizon kamfanin (https://www.nbjm-china.com/about-us/) sun bayyana karara cewa: "Duk sassanmu ana samar da su ne ta hanyar simintin kakin da aka rasa kawai, babu simintin yashi ko siminti, tare da tsarin maganin zafi mai tsauri, taurin ciki 48 HRC da kuma 50 HRC na waje." Wannan bayanin Tambayoyin da ake yawan yi a hukumance shine alƙawarin injiniya cewa layin samar da Join Machinery yana aiki da simintin kakin da aka rasa 100% ba tare da simintin yashi ko simintin ba, kuma bayanin Tambayoyin da ake yawan yi shine tushen martanin siyan sassan GET na Turai da Arewacin Amurka. Sanarwar Tambayoyin da ake yawan yi kuma ta bayyana alƙawarin maganin zafi na Join Machinery: taurin ciki 48 HRC (core) da taurin waje 50 HRC (surface), wanda ke samar da haɗin taurin tasirin 35-45 J Charpy.

Tambayoyin da ake yawan yi game da Join Machinery suma suna magance taurin adaftar: "Taurin adaftar mu shine HRC40-45, tare da tsarin maganin zafi mai tsauri don tabbatar da cewa yana da tauri kuma yana da ƙarfi sosai, don haka bayan an canza haƙoran bokiti sau 7-10 dole ne mai amfani ya maye gurbin adaftar." Bayanin Tambayoyin da ake yawan yi game da adaftar shine tushen ƙayyadaddun rabon maye gurbin 7-10x, kuma Tambayoyin da ake yawan yi game da adaftar shine tushen ƙayyadaddun tsarin Komatsu K-Max, jerin Caterpillar J, da jerin Volvo G-series na maye gurbin sassan GET.

Teburin Tambayoyin da ake yawan yi game da Join Machinery mai layuka 4 da ke ƙasa yana nuna batutuwa 4 na Tambayoyin da ake yawan yi da kuma bayanan Tambayoyin da ake yawan yi game da Join Machinery guda 4 da suka dace daga gidan yanar gizon Join Machinery. Teburin layi 4 shine ma'aunin Join Machinery don takardun Tambayoyin da ake yawan yi, kuma ƙungiyar tallace-tallace ta Join Machinery tana nuni ga teburin layi 4 yayin tattaunawar kwangilar OEM.

Tambayoyin da ake yawan yi kan batun Bayanin FAQ na hukuma (原文) Alƙawarin Injiniya Tasirin sayayya
Tsarin jefawa "simintin da aka rasa da kakin zuma kawai, babu simintin yashi ko ƙera shi" kakin zuma da aka rasa 100% CT6 + Ra 6.3 misali
Maganin zafi "Taurin ciki 48 HRC da kuma 50 HRC na waje" Tsarin matakai 5 35-45 J Charpy impact
Taurin adafta "Taurin adaftar shine HRC40-45" Bambancin HRC na 7-12 Rabon maye gurbin 7-10x
Albarkatun kasa "Babban ƙarfe na Alloy" Babban ƙarfe mai ƙarfi Jerin K40RC / K50RC / V51TL

Teburin Tambayoyi Masu Layi 4 da ke sama yana nuna batutuwa 4 na Tambayoyi Masu Layi 4 da kuma bayanan Injinan Haɗawa guda 4 da suka dace da hukuma. Teburin layi 4 yana bayyana alƙawarin injiniyan Haɗawa (kakin da aka rasa 100% + maganin zafi mai matakai 5 + adaftar HRC 40-45 + ƙarfe mai inganci), kuma teburin layi 4 shine tushen takaddun RFP na siyan haƙar ma'adinai. Teburin layi 4 kuma yana nuna Tambayoyin ...

Jerin abubuwan da ake buƙata na RFP na siyan haƙar ma'adinai na fili 6 - tsari / haƙuri / Ra / gajiya / takardar shaida / lokacin jagora

Hakorin haƙorin haƙori na haƙori (RFP) yawanci ya ƙunshi filayen siye guda 6: (1) ƙayyadaddun tsarin siminti (ƙanƙantar da kakin zuma kawai), (2) haƙurin girma bisa ga ISO 8062-3 (ma'aunin CT6), (3) ƙanƙantar saman bisa ga ISO 1302 (ma'aunin Ra 6.3 μm), (4) tsawon gajiya bisa ga ISO 1099 (≥ 6,000 cycles misali), (5) takardar shaidar kayan aiki (ƙarfe na ƙarfe + rikodin maganin zafi), (6) lokacin jagora (kwanakin aiki). Filayen siye guda 6 tare suna ƙayyade martanin siyan haƙori na RFP, kuma filaye 6 sune tushen tattaunawar kwangilar Join Machinery OEM. Filayen siye guda 6 yawanci ana ƙayyade su a cikin samfurin siyan haƙori na RFP, kuma filaye 6 sune ma'aunin da aka saba amfani da shi don zagayowar siyan sassan GET.

Teburin jerin siyayya na fili 6 da ke ƙasa yana nuna filayen siyayya 6 da ƙimar da ta dace guda 6 don haƙoran kakin zuma na Join Machinery V51TL. Teburin fili 6 shine ma'aunin Join Machinery don amsawar RFP na siyan haƙar ma'adinai, kuma ƙungiyar tallace-tallace ta Join Machinery tana nuni da teburin fili 6 yayin tattaunawar kwangilar OEM.

Fannin sayayya V51TL na asali na kakin zuma da aka rasa Nau'in V51TL da aka jefa yashi Amfanin tattaunawa
Tsarin jefawa Kakin da ya ɓace kawai Simintin yashi (an ƙi) Alƙawarin V11-c
Juriya (ISO 8062-3) CT6 ± 0.3 mm CT11 ± 2.4 mm Haɓaka CT5 (+8%)
Fuskar ƙasa (ISO 1302) Ra 6.3 μm Ra 25 μm Haɓaka Ra 0.8 (+12%)
Gajiya (ISO 1099) ≥ 6,200 zagaye Kekuna 2,800 Rahoton gwaji a kowane jigilar kaya
Takardar shaidar kayan aiki Rikodin ƙarfe mai ƙarfe + maganin zafi Kayan aiki kawai PPAP / FAI yana samuwa
Lokacin gabatarwa Kwanakin aiki 25-30 Kwanaki 15-20 na aiki Tsabar kuɗi + 20% na ƙimar kuɗi

Teburin jerin siyayya na fili 6 da ke sama yana nuna filayen siyayya 6 da ƙimar da ta dace da kakin V51TL da aka rasa. Teburin fili 6 ya nuna cewa kakin V51TL da aka rasa shine ƙayyadaddun tsari na asali, kuma teburin fili 6 shine tushen tattaunawar kwangilar siyayya na ma'adinai. Teburin fili 6 shine tushen amsawar RFP ta ƙungiyar tallace-tallace ta Join Machines, kuma teburin fili 6 ana nuna shi ta ƙungiyar siyayya ta ma'adinai yayin zaɓin mai kaya. Teburin fili 6 kuma yana nuna ƙarfin ciniki a cikin filayen siyayya 6, kuma ƙarfin ciniki na fili 6 shine tushen sharuɗɗan kwangilar OEM.

Kayan aikin injiniya - jefa kakin zuma da aka rasa shine babban tsari ga kashi 70% na siyan sassan GET na Turai da Arewacin Amurka

Muhimmin darasi daga RFPs na sayen haƙar ma'adinai na Turai da Arewacin Amurka guda 32 da ƙungiyar injiniyan Join Machinery ta tallafa a cikin shekaru 16+ na ƙwarewar fitar da sassan GET shine cewa jefa kakin zuma da aka rasa shine babban tsari ga kashi 70% na siyan sassan GET na Turai da Arewacin Amurka. Tsarin jefa kakin zuma da aka rasa yana ba da daidaito mafi kyau a cikin ma'aunin yanke shawara guda 5 na siye: haƙurin girma a CT6 ± 0.3 mm ga ISO 8062-3, rashin ƙarfi a saman Ra 6.3 μm ga ISO 1302, tsawon lokacin gajiya a zagaye 6,200 ga ISO 1099, ƙimar lahani a 0.5% ga kowace jigilar kaya, da jimillar kuɗin kowace sa'a ta aiki a $0.84. Ma'aunin guda 5 tare sun sanya jefa kakin zuma da aka rasa zaɓi na asali don kashi 70% na siyan haƙar ma'adinai na Turai da Arewacin Amurka gami da Sunrise Mining (Peru), Glencoe Quarry (Scotland), da Bardon Hill Quarry (UK).

Ga yanayin maye gurbin kasafin kuɗi na kashi 15% (ƙaramin ɗan kwangila / aikace-aikacen da ba shi da mahimmanci), ƙayyadaddun yashi akan $22-26 a kowace yanki shine mafi kyawun zaɓi. Ga yanayin OEM na daidai 10% (maye gurbin Komatsu K-Max / Caterpillar J-series OEM), ƙayyadaddun kakin CT5 akan $44-58 a kowace yanki shine zaɓin inganci-premium. Ga yanayin haƙar ma'adinai na musamman na 5% (tips na ripper / masu kare gefen gefe / siffar rikitarwa), ƙayyadaddun kakin CT5 + Ra 0.8 μm akan $55-75 a kowace yanki shine zaɓin matakin farko. Zaɓin siminti mai matakai 4 (ciminti mai yashi CT11 /ciminti mai yashi CT6 /ciminti mai yashi CT5 /ciminti mai yashi CT5 + Ra 0.8) ya ƙunshi kashi 100% na yanayin siyan sassan GET RFP, kuma fifikon siminti mai matakai 4 shine ma'aunin Join Machinery don amsawar OEM RFP. Xin Jack da ƙungiyar injiniyan Join Machinery suna tallafawa ƙungiyoyin siyan ma'adinai tare da rahoton girma na ISO 8062-3 CT6, rahoton ƙaiƙayin saman ISO 1302 na kowane rukuni, rahoton gwajin gajiyar jigilar kaya, tattaunawar kwangilar OEM, da kuma isar da kaya akan lokaci don zagayowar amsawar RFP na haƙori na haƙori.

Tambayoyin ƙungiyar sayo ma'adinai kan zubar da kakin zuma da yashi don haƙoran bokiti

Mene ne bambanci tsakanin saka hannun jari da aka rasa da kakin zuma da kuma saka yashi don haƙoran bokiti?

Bambancin ya ƙunshi girma 5: (1) haƙurin girma bisa ga ISO 8062-3 — CT6 da aka rasa (± 0.3 mm) vs CT11 da aka zubar da yashi (± 2.4 mm); (2) ƙaiƙayin saman bisa ga ISO 1302 — kakin da aka rasa Ra 6.3 μm vs Ra da aka zubar da yashi 25 μm; (3) tsawon gajiya — kakin da aka rasa da zagayowar 6,200 vs zagayowar 2,800 na yashi; (4) ƙimar lahani — kakin da aka rasa da ramuka 0.5% na raguwa vs yashi da aka zubar da lahani 8% na saman + haɗa yashi; (5) jimillar kuɗin da aka kashe a kowace awa na aiki — kakin da aka rasa $0.84 vs yashi da aka zubar $0.93, raguwar 10% na TCO duk da farashin farko mafi girma na 60-90%.

Me yasa Join Machinery ke amfani da simintin kakin zuma da ya ɓace kawai don haƙoran bokiti?

Join Machinery yana amfani da simintin da aka rasa da kakin zuma kawai saboda dalilai 4 na injiniyanci: (1) daidaiton girma — haƙurin CT6 yana da mahimmanci don dacewa da na'urar daidaita haƙori ta bokiti; (2) kammala saman — Ra 6.3 μm yana rage lokacin aikin injin bayan siminti da kashi 30-40%; (3) tsawon lokacin gajiya — zagaye 6,200 idan aka kwatanta da zagaye 2,800 idan aka kwatanta da simintin yashi; (4) ƙimar lahani — 0.5% raguwar porosity idan aka kwatanta da 8% lahani na saman simintin yashi.

Menene matakin haƙuri na ISO 8062-3 CT6 da CT11 ga haƙoran bokiti?

Matsayin haƙuri na ISO 8062-3 CT6 da CT11 ya ƙunshi matakai 8: CT4 (± 0.18 mm) / CT5 (± 0.24 mm) / CT6 (± 0.3 mm) / CT7 (± 0.5 mm) / CT8 (± 0.8 mm) / CT9 (± 1.2 mm) / CT10 (± 1.8 mm) / CT11 (± 2.4 mm). Juriyar kakin CT6 da aka rasa yana da mahimmanci don dacewa da tsangwama na 0.05-0.15 mm tsakanin haƙorin bokiti da adaftar, kuma juriyar CT11 da aka jefa yashi ya yi yawa don dacewa da tsangwama.

Menene bambancin farashi tsakanin kakin zuma da aka rasa da kuma yashi da aka yi amfani da shi wajen yin haƙoran bokiti?

Bambancin farashi ya ƙunshi sassa 5: (1) kayan aiki — kakin da ya ɓace = $14-18 vs kakin da ya bushe = $10-14; (2) tsarin kakin zuma + harsashin yumbu — kakin da ya ɓace = $6-8 vs kakin da ya bushe = $0; (3) injina — kakin da ya ɓace = $4-6 vs kakin da ya bushe = $8-12; (4) sake aiki + lahani — kakin da ya ɓace = $1-2 vs kakin da ya bushe = $4-6; (5) jimillar kuɗin kowane yanki — kakin da ya ɓace = $36-48 vs kakin da ya bushe = $22-26. Duk da hauhawar farashin farko na kashi 60-90%, kakin da ya ɓace yana ba da ƙarancin kuɗin da kashi 10% a kowace awa ta aiki.

Menene bambancin rayuwar gajiya tsakanin kakin zuma da aka rasa da kuma yin yashi don haƙoran bokiti?

Bambancin rayuwar gajiya ya ƙunshi girma 3: (1) zagaye zuwa fashewa na farko bisa ga ISO 1099 — zagaye 6,200 na kakin zuma idan aka kwatanta da zagaye 2,800 na yashi; (2) yanayin gazawa — kakin zuma idan aka kwatanta da lalacewa a hankali (ductile) idan aka kwatanta da zagaye 2,800 na yashi idan aka kwatanta da yankewa kwatsam (bugun jini); (3) girman ƙarfin damuwa na cyclic — kakin zuma idan aka kwatanta da kakin zuma idan aka kwatanta da 480 MPa idan aka kwatanta da zagaye 320 MPa, juriyar damuwa mafi girma da kashi 50%.

Menene farashin FOB na yau da kullun ga haƙoran bokitin da aka rasa da kakin zuma idan aka kwatanta da haƙoran bokitin da aka yi da yashi?

Farashin FOB na haƙoran bokitin da aka rasa shine $36-48 a kowace guda (Join Machinery V51TL / V43TL / K40RC), kuma farashin FOB na yau da kullun na haƙoran bokitin da aka zubar da yashi shine $22-26 a kowace guda. Farashin $14-22 a kowace guda na kakin da aka rasa an samo shi ne daga kayan farashi guda 4: tsarin kakin zuma + harsashin yumbu, juriya mai ƙarfi, ƙarancin lahani, da tsawaita tsawon rai sau 2.2, waɗanda gabaɗaya suna ba da ƙarancin jimlar farashi 10-15% a kowace awa aiki.


Lokacin Saƙo: Agusta-06-2026